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Detailed introduction:

Detailed introduction:

DRY-2009 energy-saving non-wood straw fiber environmentally friendly food packaging

Equipment Introduction


    
The early 1990s, first developed in the domestic, non-wood the straw fiber pulp "paper and plastic", the use of a wide wide sugar cane, reeds, rice and wheat grass, plant fiber pulp resources to produce food health indicators tableware can replace the foam plastic food packaging containers, is internationally known as: Chinese people of non-wood the straw fiber pulp molding three-dimensional paper-making process.

(A) Description of equipment

    
DRY-2009 energy-saving non-wood straw fiber environmentally friendly pulp tableware production line, the HTF mold heating device, won the national patent (Patent No.: ZL2008 2 0,101,990.8). HTF mold heating means, 85% energy saving, reducing the production cost of 25%.

    
DRY-2009 energy-saving non-wood straw fiber environmentally friendly pulp tableware production equipment, according to the requirements of food hygiene, selection of refined copper alloy, stainless steel sheet, aluminum alloy castings, scientific process technology of computer processing center elaborate, in line with food machinery hygiene requirements.

    
Configuration Germany, the introduction of high-tech manufacturing pneumatic pressurization system, saving 80% than the ordinary cylinder, equipment operation and stability. Simple operation, easy maintenance, the module setting groups combined unit, automatic control for quantitative pulp, thermal curing time and temperature, the production of reliable, high-yield, high-quality. Equipment year warranty and lifetime service improvements.

    
4, the product uses automatic Weight quantitative device, product error of ± 1 g, weight control precision, stainless steel vacuum dehydration unit pulp, run water closed loop processing, no sewage disposal, material utilization rate of 95%. Product single piece weight is stable, uniform thickness, no defects, less waste, 99% yield. Tableware than similar equipment at home and abroad to improve product yield of 20% and 25%, reduce production costs.

 
5, energy-saving heat-conducting oil mold heating technology has been the national technology patents, won the gold medal in the Chinese Patent Technology Exposition in April 1999; Light Product Quality Assurance Center of State Light Industry Bureau in July 1999 to give Producer.

    
DRY-2009 energy-saving heat-conducting oil heating equipment mold in June 2000 won the "National Ministry of Science and Technology, State Administration of Taxation, the Ministry of Foreign Trade and Economic Cooperation, the State Bureau of Technical Supervision, the State Environmental Protection Administration (SEPA)" five national key new product certificate issued by the ministries, project In Number 2000G041D720019 "; convenience foods disposable plastic foam packaging alternative work leading office designated" national fixed-point production enterprise ", the device occupies 60% of the market in the domestic counterparts, favored by domestic counterparts.


DRY-2009 non-wood straw fiber environmentally friendly food packaging production equipment

Energy-saving patent technology introduced


Developed in the domestic first non-wood straw fiber paper and plastic use the wide wide sugar cane, reed, rice and wheat grass, plant fiber pulp resources, production in line with food hygiene and other environmentally friendly food containers, replace the plastic foam food packaging containers, called on the International: China's new technology of three-dimensional paper

(A) Description of equipment

    
DRY-2009 energy-saving environmentally friendly food containers of non-wood straw fiber production equipment, won the national Ministry of Science and Technology, State Administration of Taxation, the Ministry of Foreign Trade and Economic Cooperation Bureau of Technical Supervision, Environmental Protection Administration five ministries as "National Key New Product", energy-saving steam the mold heating won the national patents: Patent No.: 200620167071, energy-saving heat-conducting oil heating mold Patent No.: 2008 2 0101990.8 mold heating device, energy, health, in line with national industrial policy, conservation of resources. Than similar equipment at home and abroad to reduce energy consumption by 80%, reduce production costs by 30%.

DRY-2009 energy-saving non-wood straw fiber environmentally friendly food container production equipment, according to the requirements of food hygiene, selection of refined copper alloy, stainless steel sheet, aluminum alloy castings, scientific process technology of computer processing center elaborate, in line with food machinery hygiene requirements.

Configuration Germany, the introduction of high-tech manufacturing pneumatic pressurization system table pressure increased by 4 times, production increased by 2/3 (600 ml standard food containers from the original mold two to six), the stable operation of equipment. Simple operation, easy maintenance, the module setting groups combined unit, automatic control, thermal curing time and temperature, the production of reliable, high-yield, high-quality.

4 Automatic Weight quantitative control device, 600ml food container standards can be controlled within ± 1.5 grams 20 grams, double vacuum dehydrator syrup, water, closed operation, circulation processing, without any sewage emissions, material utilization rate of 96%. Product single piece weight is stable, uniform thickness, no defects, less waste, 99% yield. Food container products than similar equipment at home and abroad to improve the yield of 20%, lower production costs 25%.

(B) equipment technical performance

      
1, the device structure: A, the pulping system B, the power system C, forming stereotypes system

                   
D trimming system E, sterilization packaging systems

      

 
2, the design production capacity:

        
Standard 600ml food container with an annual output of 50 million

      
3, pulp environmentally friendly food containers physical indicators (perform gb/t18006.1-1999 national disposable tableware drop standard)

        

Waterproof
 
(90 ± 5) ° C 1 hour
 
Watertight
 
Oil
 
(120 ± 10) ° C 1 hour
 
No leakage
 
Folding
 
The lid off times ≥ 15
 
Not broken
 
Weight
 
3kg
 
Height variation ≤ 5%
 

      

 
4, pulp environmental health standards of food containers: U.S. FDA, EU SGS

E. coli
 
≤ / 100g
 
30
 
Lead (Pb)

Arsenic (As)
 
≤ 5.0mg/kg

≤ 1.0mg/kg
 
Fluorescent substance
 
Maximum fluorescence area of not> 5 square centimeters
 

       

5, no waste (waste water, waste gas, waste) generated in the production process.

(C) non-wood straw fiber pulp environmentally friendly food containers advanced technology analysis:

Pulp technology for environmentally friendly food containers:

A wet forming (mainly in the production of food packaging containers, meals): quantitative filling forming food container blank, blank directly into the curing mold high temperature and pressure curing. (Pulp in a higher water content, fiber free performance, the fiber plastic deformation) high temperature and pressure, resulting in a higher fiber density and high, tight, bursting 1300 1000 platinum (more than the Ministry of Light Industry convenience food paper packaging container industry-standard bursting strength of 1200 thousand platinum requirements), the best of the production process as a food container.

B, energy-saving heating patented technology

(1), steam directly heated mold than electric heating energy consumption of electricity 75% savings. Steam heating is a mature and reliable production process, safe, reliable, clean and sanitary, is the cheapest source of energy, no pollution to the workshop, the performance indicators meet the design requirements, in line with the hygiene requirements of the food packaging.

    
(2), thermal oil mold heating: than electric heating can save 85% power consumption, can significantly reduce the cost, but because of the heat-conducting oil production when the oil temperature must reach 250 to 280 ° C, has been the national patent, patent number 200820101990.8 and the promotion of the industry.

(D) process

     
DRY-energy-saving 2009 pulp environmental protection food container production line is mainly composed of five main processes of the pulp, molding, shaping, trimming disinfection, finished packaging. The process is detailed in Figure DRY-2009-type series pulp environmental protection and energy saving production line process flow diagram. Production line process flow diagram:

1, the pulping step is to the raw pulp board quantitative soak beaten pulp slurry. The process and first Hydrapulper pulp after the pulp is sparse, go with the slurry pool, add food grade waterproof, anti-oil additives, then returned for the slurry tank. Into the system for pulp molding machine automatic quantitative, precise quantitative grouting, stirred by the hydraulic homogenized, and then vacuum dehydration molding.

2, the molding process is an important step in the production line, its working principle is quantitative for pulp, back flush of water homogenates, vacuum adsorption dehydration molding. And molding use of advanced technology, eliminating the molding process perforation, uneven thickness, resulting in the rejection phenomenon. After forming the rough tableware, transferred to a hot curing setting mold, the dehydration drying and curing stereotypes.

3, go to the trimming and finishing stereotypes cured. At this point, the test to match the factory, transferred to disinfection, packaging into the library.

(E) Equipment List (see table):

(6) assembly and distribution (one line):

A. The installed capacity: 175KW/380V

B. power consumption per hour: 130.5KW/380V

(G) Staffing: 8-hour shift /

1 beating

2 Operation 10

Trimming 6

4. Machine repair

5. Inspection

6 Packing 2

7. Competent

8. Boiler

9 warehouse

10. Handling handyman

                          
Subtotal: 25

Note: The above is a production line, such as integrated production by six lines a workshop reduce labor 15%.


(8), plant construction conditions

1 material resources

Applicable year growth of sugar cane, reed, rice and wheat grass plant fiber, made of pulp board, renewable resources, inexhaustible used without a break. Reasonable distribution of paper, according to the location of the formation of plant procurement nearby paper mills oversupply, it is clear that the resource is not a problem.

2 raw materials

    
Need of major raw materials (sugar cane, reeds) pulp board, each production line each day 2.5 tons, 850 tons each line of the year, and other supporting materials, oil, water, galvanized mesh have a supply of domestic selectable low price, quality Well, the nearest procurement.

3 production of electricity

Each line installed capacity of 100KVA transformer extension of the application to the local electricity sector.

4 water supply

   
The daily water consumption is very small only 10 tons, the original water pipe water supply can be.

5 site natural conditions

Factory (rent, New) wide and 20 to 30 m × 100 to 130 meters long x 4.5 to 9 meters above the 4-6 line can be installed peripheral does not have a serious dust, water pollution, or a large chemical plants, plant rental food packaging must meet the health requirements, water, electricity, fully furnished, fast and convenient transportation.


Production and cost analysis of non-wood fibers environmentally friendly dining utensils

(A line with an annual output of 50 million standard tableware dollars)

According to the international standard 10 "disc tableware (20 grams) of 0.45 yuan /

Raw materials

Price

Dosage

Price

Calculation method

Remarks

Pulp

¥4200/T

20g

0.0924

0.0042/g*20g*1.1=0.0924/Only

Product20Only

Consume10%

Waterproofing agent

700/T

3%

0.0042

7*0.03÷1000g*20g

=0.0042/Only

And oil repellent

120000/T

0.85%

0.0204

120*0.0085÷1000g*20g

=¥0.0204/Only

Steel mesh

6/M2

7Only/M2

0.001071

6/M2÷(800Only/Network)×7Only/M2

=0.001071/Only

Galvanized mesh

Electricity

0.65/°

200KW/Time

0.0191

22h/Day*200KW*0.65/°÷150000(Only)=0.0191/Only

Coal

600/T

75000Only/T

0.008

2T/Day*600/T÷150000Only

=0.008/Only

Water

1.5/T

20T/150000Only

0.0002

1.5/T*20T÷150000Only/Day

=0.0002/Only

Maintenance costs

5000/Month

5000/Month

0.001235

5000÷27Day÷150000Only

0.001235/Only

Labor wages

1000

25People/Lines

0.018

1000/People/Month*25People*3Class*12Month/Years÷50000000Only

=0.018/Only

150000(Only)/Years

Depreciation

6000000

600000/Years

0.0108

6000000*90%÷10Years÷50000000Only

=0.0108/Only

Salvage value10%

600000

Package

3.5/Box

1000Only/Box

0.0035

3.5/Box÷1000Only=0.0035/Only

Subtotal

0.1789/Only

DRY-2009 oil heating energy-saving pulp tableware

Production equipment, advanced technology and performance with their peers


A patented technology (Patent No.: 200820101990.8), oil heating than electric heating technology can save energy 85%, 25% lower production costs.

                               According to the international standard 10 "disc tableware (20 g)

No.

Device name

The main technical performance difference

ZS-96Type

DRY-2009Type

1

Heating mode

Electric heating

Oil heating

2

Installed capacity

552KW

       135KW

3

Annual production

       40000000(Only)

        40000000(Only)

4

Single tableware electricity

       ¥0.072/Only

        ¥0.016/Only

5

Single tableware costs

       ¥0.226/Only

        ¥0.17/Only

6

Save energy

/

        85%

7

Reduce costs

/

        25%

8

Molding machine

Vacuum box with ordinary A3 steel, cast iron pneumatic valve, single vacuum dehydration, key parts are made

Vacuum box with copper alloy pneumatic valve, double vacuum dehydration, the key parts are joint venture, imports

9

Molding machine mold

Ordinary brass

International copper alloy

10

Setting machine

Ordinary cylinder (pressure 5T), a two 600ml standard lunch boxes, low output, all parts are manufactured in China, after setting tableware air permeability, poor food sealed shelf

Pressurized cylinder (pressure 20T), production increased by 2/3 (600ml standard lunch boxes a six), all accessories are imported, stereotypes tableware air permeability, food sealing shelf ability

11

Stereotypes curing mold

Ordinary copper mold electric heating, heat radiation, prone to temperature hysteresis

Copper mold with oil heating conversion mold combination of heat exchange performance is good, no radiation, to avoid the temperature hysteresis

12

Comprehensive technical performance

Obsolete

Five of advanced energy-saving, the Ministry of Science and Technology Bureau focus of promotional products 


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